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BaSyx / Reference Projects
Retrofitting of Legacy Machines "BaSys bringt uns Struktur in unseren Prozessparametersalat. [BaSys brings structure to our process parameter salad.]" - Marcel Kettering, Business Manager, WICO Textilbeschichtung und -kaschierung GmbH During production, shopfloor machines generate valuable process information which helps manufacturers in decision-making. However, one of the challenges is to make the data accessible from legacy machines. The Arendar IoT-Gateway collects "live" process information from the shopfloor machines and makes it available for further processing. In this project, the Basys-native Arendar enables networking of machines and processes which facilicates a point-to-point communication with other IT-systems. BaSyx represents the data in asset administration shells in a standardized and structured way for reuse. The digitalization of production processes provides holistic live process images to decition-makers who use them to identify and resolve problems faster. With the continuous process monitoring, manufacturers can detect machine failures earlier, control product quality during the production and perform real-time decision-making. Consequently, this improves the market responsiveness, reduces the maintenance costs and increases the production efficiency. | ||||||||||
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Service-oriented production in a gear manufacturing line Lorem ipsum dolor sit amet, consectetuer adipiscing elit, sed diam nonummy nibh euismod tincidunt ut laoreet dolore magna aliquam erat volutpat. Ut wisi enim ad minim veniam, quis nostrud exerci tation ullamcorper suscipit lobortis nisl ut aliquip ex ea commodo consequat. Duis autem vel eum iriure dolor in hendrerit in vulputate velit esse molestie consequat, vel illum dolore eu feugiat nulla facilisis at vero eros et accumsan et iusto odio dignissim qui blandit praesent luptatum zzril delenit augue duis dolore te feugait nulla facilisi. |
Integration of a PLM System (BaSysPLM) "Eclipse BaSyx with its interoperable architecture enables us and our customers to bring product data directly from product development to manufacturing. This is relevant for highly variable Configure-to-Order products (-> lot size 1). Also feedback from the shop floor to the engineering (product type) as well as to single products (instances -> Digital Twins) can be realized." - Christian Muggeo, Team Lead Product Management, CONTACT Software GmbH
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BaSyx Edge Device Lorem ipsum dolor sit amet, consectetuer adipiscing elit, sed diam nonummy nibh euismod tincidunt ut laoreet dolore magna aliquam erat volutpat. Ut wisi enim ad minim veniam, quis nostrud exerci tation ullamcorper suscipit lobortis nisl ut aliquip ex ea commodo consequat. Duis autem vel eum iriure dolor in hendrerit in vulputate velit esse molestie consequat, vel illum dolore eu feugiat nulla facilisis at vero eros et accumsan et iusto odio dignissim qui blandit praesent luptatum zzril delenit augue duis dolore te feugait nulla facilisi. |
Information exchange with digital twins In typical digitalization scenarios, a single production facility is considered. But the scope of BaSyx goes beyond that. Information from the digital twins are relevant throughout the whole lifecycle of a product and therefore, they need to be exchanged across company borders. Pickert & Partner GmbH and HPO Häfner Präzisionsteile Oberrot GmbH extend the focus on a production line to a production network that also includes the direct customers. In BaSys4SupplyQ product quality and calibration data is reflected within the Asset Administration Shell and the BaSys Middleware is utilized for a horizontal integration that enables new data-driven business models. | ||||||||
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Experiment with BaSyx Lorem ipsum dolor sit amet, consectetuer adipiscing elit, sed diam nonummy nibh euismod tincidunt ut laoreet dolore magna aliquam erat volutpat. Ut wisi enim ad minim veniam, quis nostrud exerci tation ullamcorper suscipit lobortis nisl ut aliquip ex ea commodo consequat. Duis autem vel eum iriure dolor in hendrerit in vulputate velit esse molestie consequat, vel illum dolore eu feugiat nulla facilisis at vero eros et accumsan et iusto odio dignissim qui blandit praesent luptatum zzril delenit augue duis dolore te feugait nulla facilisi. |
Digitalization of manufacturing process Digitization of production processes brings considerable advantages for small scale enterprises (SMEs) in terms of optimized production planning and associated competence. Especially the improved order evaluations enable the SMEs to quickly, efficiently and reliably evaluate and plan the production plans as well as promptly meeting short term customer enquiries. Since the checking and creation of the order process is automated, substantial improvement in flexibility and cost efficiency in the process of order acceptance in comparison to the legacy manual paper-based processes is realized. The project also investigates the concept production as service (PaaS). The Industry 4.0 middleware BaSyx facilitates the production capabilities and resources through Asset Administration Shells and Submodels. This is used in conjunction with the ERP system which holds the business logic of feasibility checks for customer requests. | ||||||||
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Akzent4BaSys - Shopfloor Communication The Akzent4BaSys project aims at the optimization of processes in manufacturing through new ways of interaction. The system enables employees to flexibly access and exchange information by using BaSyx together with the Matrix Messenger. Instead of using personal devices and services like WhatsApp for shopfloor communication, as it can be seen today, workers can communicate via a dedicated Matrix Messaging Server. The messaging server is configured via the worker’s Asset Administration Shell (AAS) to organize roles, access rights and automatic notifications. Additional value is provided by bots, that give access to data and information they themselves access via machine AAS, like live graphs of certain sensor values or machine manuals. Also, threshold-breach alerts can be configured for sensor values of interest. Other applications considered are speech recognition as additional human machine interface, and indoor navigation. |
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Weitere Projekte:
- Digitalization of manufacturing process
- Parameter optimization for car supply manufacturing
- Integration with ERP systems
- Integration with BPMN engine for automating the manufacturing process
- Process anomaly monitoring
- Events / Exceptions
- Messenger bots
- Process dashboard
- Bild Dashboard
- Nutzen: Prozessanalyse & Entscheidungsunterstützung
- Nur 27% Unternehmen im Mittelstand nutzen Daten als Entscheidungsgrundlage